"He who marches out of step hears another drum." ~ Ken Kesey
The number of light units shouldn't change to get the same exposure. The amount of time it takes to achieve the same number of light units might change as the bulb ages, which is what the light integrator is for -- to adjust the time as necessary to achieve the correct number of light units. Increasing the number of light units should be overexposing your emulsion, if your calculations were correct in your initial tests, as well as increasing the time it takes to expose.
Similar to any style light bulb, the life of these lamps varies depending on many factors. It could last you 6 months or I have seen them go past two years. If your exposures have changed that much with the same lamp that is currently in the unit, I would suggest replacing the lamp. While replacing the lamp, check the transformer tap settings to be sure your unit is matched to the voltage that is coming into your MSP3140. If the voltage in your area has changed since you last checked it, this will affect the lamp output. I would also take this opportunity to clean the reflector and the reflector glass. Ron HopkinsNuArc Sales ManagerM&R Sales and Service Co.O-770-254-1584C-847-997-2487