Author Topic: Small order came in today...sorry couldn't help it  (Read 4095 times)

Offline Screened Gear

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Small order came in today...sorry couldn't help it
« on: September 16, 2011, 07:58:31 PM »
Looks like its going to be fun.
« Last Edit: September 17, 2011, 04:20:13 AM by Screened Gear »


Offline Dottonedan

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Re: Small order came in today...
« Reply #1 on: September 16, 2011, 08:01:01 PM »
Awesome blossom!   :o
Artist & high end separator, Owner of The Vinyl Hub, Owner of Dot-Tone-Designs, Past M&R Digital tech installer for I-Image machines. Over 35 yrs in the apparel industry. e-mail art@designsbydottone.com

Offline Lonestarapparel

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Re: Small order came in today...
« Reply #2 on: September 16, 2011, 08:10:44 PM »
How many is that?  What are the details?

Brian

Offline squeegee

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Re: Small order came in today...
« Reply #3 on: September 16, 2011, 08:29:51 PM »
I'm guessing about 6k??

Nice.

Offline JBLUE

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Re: Small order came in today...
« Reply #4 on: September 16, 2011, 09:00:06 PM »
I will throw out a guess of 15k. There should be about 35 boxes per pallet and there are few of those there.
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Offline Denis Kolar

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Re: Small order came in today...
« Reply #5 on: September 16, 2011, 09:17:32 PM »
I still have to many shirts before my total gets to that number :)

Offline Fresh Baked Printing

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Re: Small order came in today...
« Reply #6 on: September 16, 2011, 10:05:52 PM »
Yudu?
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Offline Screened Gear

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Re: Small order came in today...
« Reply #7 on: September 17, 2011, 04:19:09 AM »
Sorry guys. This is not a job. I was at my local supplier and took this picture. In the picture is roughly 20,000 shirts by my guess.  I couldn't help posting the picture.  That's alot of shirts. It made me think how would you print this many shirts? I have come really close a few times to get a job this big. Do you set the auto up to print all the fronts. Box the shirts up after they come out of the dryer then unbox and print the backs. It's really a question of space. Or do you print the fronts of let's say 1,000 then print the backs and do that until your done. I know having two autos would be best. One auto set to print the fronts then after they go thru the dryer they go to the next auto and print the backs.

What do you guys do?

Offline virgil427

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Re: Small order came in today...
« Reply #8 on: September 17, 2011, 09:17:23 AM »
Yudu?
:D I'm going to pull up a chair and watch this, you'd better have a couple yudu don't think one will hold up threw 20,000 shirts.LOL

Offline studog

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Re: Small order came in today...sorry couldn't help it
« Reply #9 on: September 17, 2011, 10:33:31 AM »
We did a job of 20k this May, 3 color front, 1 color back, 6 different backs depending on which state we had to ship it to for sponsors, and we would print about 6 cases on one side then switch so we could box and make room as we also had 2 other orders for 2k. Space was at a premium for us.



Offline Sbrem

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Re: Small order came in today...sorry couldn't help it
« Reply #10 on: September 17, 2011, 11:00:51 AM »
2 autos help; off one press, on to the other and into the boxes. We did 3K last Tuesday, started about 7:45 (set up the day before) and finished about 3:30 - 4:00, figure 1-1/2 hours for lunch and breaks. MHM 10/12 and Gauntlet 6/8. That's decent I'd say, for us anyway.

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Offline squeegee

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Re: Small order came in today...sorry couldn't help it
« Reply #11 on: September 17, 2011, 11:09:47 AM »
The biggest run we have done was 18k, a few years back, it was 2 sided, white shirts.  We used 2 presses, 2 dryers and we had 7 people working the job.  2 on each press, 2 catchers and a runner for unpacking and moving boxes and inking screens.  The deal was keeping ahead on the first side to feed to the second press so finished shirts could be moved out of the way to make room for more.  It was hard work, I don't recall the time it took but I know it seemed endless at the time.

Offline mk162

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Re: Small order came in today...sorry couldn't help it
« Reply #12 on: September 17, 2011, 02:15:24 PM »
We did a 15K piece job a number of years back.  Front & back, we did it with 3 guys, 1 auto and 1 dryer.  I can't remember how long it took, but I got sick and tired of that print.

Offline Sbrem

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Re: Small order came in today...sorry couldn't help it
« Reply #13 on: September 17, 2011, 04:58:19 PM »
My biggest was for my first shop where I was for 18 years before going on my own, 100K, 1 side for Coca Cola/Burger King. 1 Advance Cameo 18, 1 Filbar chopped to run 2 at once, and some hand printing. $0.125 per hit... It seemed it would never end, went on for weeks. But we proved we could do it, and the money bought the first real auto, a Precision Starter Oval 4 color.
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Offline RICK STEFANICK

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Re: Small order came in today...sorry couldn't help it
« Reply #14 on: September 17, 2011, 05:40:01 PM »
Years back while i was running production of a large contract print shop we ran 6 million prints of that old navy flag print they offer every year. we actually ran it several years in a row. 6 autos round the clock. The worst part was they had to be tagged, bagged and ratio packed in boxes. I dont miss those days.
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