The little vacuum in there can pull the film down in the channel a bit causing drag and distortion. The key is to have it suck just enough to keep it off the print head.
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That makes perfect sense. I never thought of it that way. Anyway, I've made the changes you've suggested and it looks like it has solved the problem. If you are ever in Southeast Arkansas give me a shout and I'll owe you lunch or something. Thanks again.
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I will take you up on that!
I am glad it worked out for you. If anyone else needs help with it dont hesitate to get a hold of me. Happy to share.
Might as well throw it in there. 6 jobs today and only had to bump the micros twice. Once was my fault. I flipped the clamp release instead if the squeegee. Still it was almost dead on. Anyone can get pretty dead nuts setups if they take the time to do it right and have good (blue) machines.