Opportunity is missed by most people because it is dressed in overalls and looks like work. - Thomas Edison
Going tapeless was one of the better things our shop has done the last few years.
Tapeless rollers are achievable, but you just need to go to 25x36" for regular sized prints. Get a wide scoop coater, put the image on in the right spot and there is never any ink getting on shirts here. With a 16" squeegee and plastisol, it is easy to achieve tapeless rollers. Anything larger than about 14x18" would need to be taped.
Just wanted to let you all know that we are getting really close to getting some "S" Threads ready to roll...I have a handful of you on the list, but if you are interested in an 23x31 M3 150/48 panel, just let me know.