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screen printing => Equipment => Topic started by: inkman996 on May 12, 2012, 08:32:38 PM

Title: Need some simple electrical help
Post by: inkman996 on May 12, 2012, 08:32:38 PM
I built a light table for lining films up for our triloc. In th pic below you will see a simple on off switch and wires, I need to know how to wire this into two flours ballasts safely especially what and where to ground it. TIA

(http://i76.photobucket.com/albums/j35/inkman996/30dc1053.jpg)
Title: Re: Need some simple electrical help
Post by: mooseman on May 12, 2012, 09:31:28 PM
here are two thoughts my simple electrical mind would direct wire the lights to a plug then plug that into a switched outlet.
For the more electrically endowed Vastex has wiring diagrams of their exposure units which use set up lights. here is a link to the vastex page  http://www.vastex.com/products/ExposingDryingUnits/exposing_unit.php (http://www.vastex.com/products/ExposingDryingUnits/exposing_unit.php)
 Click on operating manuals and scroll down to page 12 thru 16.
mooseman
Title: Re: Need some simple electrical help
Post by: inkman996 on May 12, 2012, 09:36:32 PM
here are two thoughts my simple electrical mind would direct wire the lights to a plug then plug that into a switched outlet.
For the more electrically endowed Vastex has wiring diagrams of their exposure units which use set up lights. here is a link to the vastex page  [url]http://www.vastex.com/products/ExposingDryingUnits/exposing_unit.php[/url] ([url]http://www.vastex.com/products/ExposingDryingUnits/exposing_unit.php[/url])
 Click on operating manuals and scroll down to page 12 thru 16.
mooseman


Good call mike I actually gutted a vastex exposure unit that is what you see in the pic I cut about ten inches out of the center to make narrower than built a table with it. Thanks for the idea I am sure the diagram will help.
Title: Re: Need some simple electrical help
Post by: mooseman on May 12, 2012, 10:29:37 PM
 hey Ink
I thought it looked familiar, we have vastex stuff.
Hope it helps, thanks for the back note
mooseman
Title: Re: Need some simple electrical help
Post by: Binkspot on May 12, 2012, 11:20:59 PM
The switch will go on the primary side of the ballest, hot or black wire. The white will be neutral. You can just wire them in series. The secondarys will go to the starters and toubmstones. The ground will go to the light pan the ballest are mounted on as long as it is metal, if not connect it to the first ballest mounting screw and place a jumper between each.
Title: Re: Need some simple electrical help
Post by: inkman996 on May 13, 2012, 12:18:25 AM
Ok I am confused. The plug Is two prong that means no ground correct? The switch has one hot from the plug leading in yet three wires coming out that is where I am lost.
Title: Re: Need some simple electrical help
Post by: Gilligan on May 13, 2012, 12:57:46 AM
Black = Hot
White = Neutral

You want to switch the HOT.  Otherwise you have a hot wire going through the unit unswitched and that isn't safe.
Title: Re: Need some simple electrical help
Post by: Binkspot on May 13, 2012, 06:48:02 AM
Ok I am confused. The plug Is two prong that means no ground correct? The switch has one hot from the plug leading in yet three wires coming out that is where I am lost.

Yes it is a two prong, no ground. I wasn't looking at the picture when I posted. The hot goes to the switch and the other three wires go to three ballets. If there was a ground it would be attached to the pan.
Title: Re: Need some simple electrical help
Post by: Northland on May 13, 2012, 09:25:48 AM
Mike.... you need to ground the metal frame.
Get a THREE wire cord.
Green to the metal frame
White to the white ballast wires
Black to the switch

.... can't help you with that funky switch ??
Title: Re: Need some simple electrical help
Post by: inkman996 on May 13, 2012, 09:33:09 AM
Gonna scrap the switch and wire up a simple wall switch with a three prong plug thanks guys.
Title: Re: Need some simple electrical help
Post by: Gilligan on May 13, 2012, 10:03:51 AM
That's the best way.

Though most systems still don't have any "true" neutral and they end up tying the neutral to ground back at the box anyway *shrug*.
Title: Re: Need some simple electrical help
Post by: Northland on May 13, 2012, 01:02:28 PM
That's the best way.

Though most systems still don't have any "true" neutral and they end up tying the neutral to ground back at the box anyway *shrug*.
.. not sure what you mean by "true neutral", but the neutral conductor and grounding electrode are intentionally bonded together (at the service) to assure they are at the same potential (zero volts to ground). Doing so creates a situation where any "hot" conductor will trip an overcurrent device if it comes in contact with a grounded surface. This is deemed to provide the greatest degree of personal safety.
Title: Re: Need some simple electrical help
Post by: Gilligan on May 13, 2012, 05:36:34 PM
Most neutrals are USUALLY tied to ground.  But not always.

I don't really understand the whole point behind a 3 prong system when in the end it ties to neutral at the box.  Half the time they just create ground loops anyway.
Title: Re: Need some simple electrical help
Post by: ScreenFoo on May 13, 2012, 06:54:53 PM
A grounded chassis is ensuring the chassis does not become hot--and make *you* the ground. 

Only standard by sinks these days, the GFCI circuitry installed in receptacles (and occasionally breaker boxes,) ensures the current going through the hot lead is exiting through the neutral--and not through you--not possible with the standard hot-neutral connection.
Not utilized as much as it could be, though.

Ground loops suck, but they're usually the end-product of cheap design.  But I guess, balanced inputs and outputs mean more parts and more money.


Title: Re: Need some simple electrical help
Post by: Binkspot on May 13, 2012, 07:50:25 PM
The ground is not suposed to be a normal pathway for electric but as a safety for the user and equipment. This is why we use ground fault detectors on large panels. Yes the neutral is sometimes bonded to the panel which is always grounded but does not mean you can use a ground for a netural. In most 3p systems they isoate the netural so you can pull 120 single off a 208 3p and some other combinations with out a transformer or pull 277 from 460 for lighting. In a normal house hold appliance you can get away without a ground because even if you hit the hot with your bare hand you are normaly standing on a wood floor or something so there is no path for the electric to flow, or you are isolated. In the case of a GFI there is a place for the electric to flow like the sink which is connected to the plumbing which is grounded. Electric is simply looking for a ground. Remove the ground by isolating and there is not shock. This is why there are switch board mats in front of panels and with proper training you can work in large panels with out getting electricuted. We use isolated tools not insulated tools when working in panels and switch gear again to stop the flow of electric.
Title: Re: Need some simple electrical help
Post by: Gilligan on May 13, 2012, 09:46:35 PM
Brian, if we ever meet I'll be glad to let you demonstrate that grabbing a hot.  I'm sure it works as the physics are there and sound... I just can't see myself doing it.  Maybe it's the humid air down here... but I've been shocked enough times that I know EXACTLY what 60hz feels like.  So much so that I have a desire to get shocked in Europe one day so I can feel 50hz and see if I can feel the difference.   We always want what we can't have right? ;)