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screen printing => Equipment => Topic started by: Stinkhorn Press on November 16, 2017, 10:29:12 AM

Title: dinged up floodbars - how to fix?
Post by: Stinkhorn Press on November 16, 2017, 10:29:12 AM
floodbars are dinged up from years of being tossed around. all sorts of nicks and unevenness - it's pretty soft metal (aluminum I assume) - what's the best method for making true and flat again?

my first thought is a bench grinder, but those default wheels are pretty aggressive...
Title: Re: dinged up floodbars - how to fix?
Post by: kingscreen on November 16, 2017, 10:30:37 AM
We typically use a high grit sandpaper and patience.
Title: Re: dinged up floodbars - how to fix?
Post by: Frog on November 16, 2017, 10:31:42 AM
I'd think that a disc sander would keep them pretty straight and true.
Title: Re: dinged up floodbars - how to fix?
Post by: mk162 on November 16, 2017, 11:24:51 AM
The longer your sanding belt the better.  I would use a benchtop belt and disk sander.
Title: Re: dinged up floodbars - how to fix?
Post by: 3Deep on November 16, 2017, 11:25:13 AM
I use a piece of 1 x 1 wood and rub alone the edges if there's not deep nicks, keeps them nice and smooth without grinding away to much metal or a slip up with the grinder...I also do this to my scoop coaters edges.
Title: Re: dinged up floodbars - how to fix?
Post by: Frog on November 16, 2017, 11:34:02 AM
I use a piece of 1 x 1 wood and rub alone the edges if there's not deep nicks, keeps them nice and smooth without grinding away to much metal or a slip up with the grinder...I also do this to my scoop coaters edges.

This is actually "burnishing", and yeah, great for minor nicks. I do this with my scoop coater.
Title: Re: dinged up floodbars - how to fix?
Post by: tonypep on November 16, 2017, 11:35:16 AM
Sanding/grinding can often cause more damage than help. Many choose to replace
Title: Re: dinged up floodbars - how to fix?
Post by: RICK STEFANICK on November 16, 2017, 01:26:57 PM
I have always used steel wool on minor nicks. same thing on scoop coaters
Title: Re: dinged up floodbars - how to fix?
Post by: domineight on November 16, 2017, 11:48:12 PM
Good excuse to splash on some nice new winged ones if your dinged up ones are the old straighties.
Title: Re: dinged up floodbars - how to fix?
Post by: SEPSINK on November 17, 2017, 10:01:08 AM
I use a piece of 1 x 1 wood and rub alone the edges if there's not deep nicks, keeps them nice and smooth without grinding away to much metal or a slip up with the grinder...I also do this to my scoop coaters edges.

Will have to try this!
Title: Re: dinged up floodbars - how to fix?
Post by: alan802 on November 17, 2017, 10:13:42 AM
Can't believe nobody uses sanding sponges.  15 seconds on a bad nick and it's good.

https://www.lowes.com/pd/3M-2-62-in-x-3-75-in-Commercial-Sanding-Sponge/50189111 (https://www.lowes.com/pd/3M-2-62-in-x-3-75-in-Commercial-Sanding-Sponge/50189111)

Title: Re: dinged up floodbars - how to fix?
Post by: mimosatexas on November 17, 2017, 11:34:34 AM
Use those for all sorts of things in our shop.  Very useful to have around.
Title: Re: dinged up floodbars - how to fix?
Post by: Inkworks on November 17, 2017, 11:41:43 AM
Or use double sided tape and tape some fine grit sandpaper to a very flat surface and lap the floodbar back and forth on it. For a 16" floodbar you'll want about a 24" wide strip of sandpaper taped down. and be carefull not to rock the floodbar as you hone it, or your finished product wont be straight. then use a sanding sponge to round the edge.
Title: Re: dinged up floodbars - how to fix?
Post by: blue moon on November 19, 2017, 06:26:03 PM
Or use double sided tape and tape some fine grit sandpaper to a very flat surface and lap the floodbar back and forth on it. For a 16" floodbar you'll want about a 24" wide strip of sandpaper taped down. and be carefull not to rock the floodbar as you hone it, or your finished product wont be straight. then use a sanding sponge to round the edge.

If I was doing it, this would be the method I'd use. It is least likely to produce problems. buying new might make sense if they are sufficiently dinged up. . .

pierre