Opportunity is missed by most people because it is dressed in overalls and looks like work. - Thomas Edison
Hey Dan, yeah i get that in regards to the input resolution, obviously the higher the ppi the cleaner the edges will be as there are more pixels to work with but i'm thinking about the point at which we convert to bitmap in Photoshop which is essentially mimicking a RIP right?So if the supplied artwork file is at 300ppi and we convert to bitmap, do i up the resolution to 600dpi or even 1200dpi which is similar to the output resolution of a printer? I'd always do this if I was converting to a greyscale image to halftones but i'm talking about a standard 50% threshold bitmap.
I've left out one of my steps to help smooth the edges; after going up to 600 ppi, I add a little blur with Gaussian Blur, then open either Curves or Levels and move the endpoints inward, which hardens the edge, but with much less discernible pixillation. This while still in grayscale, then I convert to Bitmap after that. The source image is key as Dan says.Steve