Author Topic: Wet-on-wet printing parameters  (Read 4354 times)

Offline Rob Coleman

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Wet-on-wet printing parameters
« on: October 17, 2016, 01:09:23 PM »
Wilflex out out a nice little piece on wet-on-wet printing. Short but succinct.

http://www.polyone.com/files/resources/Wilflex%20T_T_WetOnWet_v3.pdf


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Offline Sbrem

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Re: Wet-on-wet printing parameters
« Reply #1 on: October 17, 2016, 01:26:47 PM »
Wilflex out out a nice little piece on wet-on-wet printing. Short but succinct.

http://www.polyone.com/files/resources/Wilflex%20T_T_WetOnWet_v3.pdf


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When I first started, we used Wilflex's SSV, then they came out with MCV (multi-color vinyl?) that wouldn't bleed into each other, like black lines against a yellow fill... there was no flashing yet...

Steve
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Offline Colin

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Re: Wet-on-wet printing parameters
« Reply #2 on: October 17, 2016, 02:21:26 PM »
"Controlling under-base flash temps— Monitoring
the flash temperature for the under-base white
will help with the wet-on-wet printing. If the flash
unit approaches cure temps, the platens can
become too hot, which can thicken the inks and
build/dry on the back of the screen. Ideal pallet
temperature should be in the 180°–200° range
.
Build-up image blocking and color
loss will be the result."

Anyone run their boards that hot?
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Offline jvanick

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Re: Wet-on-wet printing parameters
« Reply #3 on: October 17, 2016, 02:37:45 PM »
"Controlling under-base flash temps— Monitoring
the flash temperature for the under-base white
will help with the wet-on-wet printing. If the flash
unit approaches cure temps, the platens can
become too hot, which can thicken the inks and
build/dry on the back of the screen. Ideal pallet
temperature should be in the 180°–200° range
.
Build-up image blocking and color
loss will be the result."

Anyone run their boards that hot?

this would absolutely kill most of our inks..

Offline Rob Coleman

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Re: Wet-on-wet printing parameters
« Reply #4 on: October 17, 2016, 03:56:51 PM »
Wilflex out out a nice little piece on wet-on-wet printing. Short but succinct.

http://www.polyone.com/files/resources/Wilflex%20T_T_WetOnWet_v3.pdf


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When I first started, we used Wilflex's SSV, then they came out with MCV (multi-color vinyl?) that wouldn't bleed into each other, like black lines against a yellow fill... there was no flashing yet...

Steve


You are dating yourself!   :o

I started working for Wilflex in 1987 up until 2012.   Most people don't know those abbreviations - SSV stood for Silk Screen Vinyl and was the original Athletic ink (think Russell).  MCV was indeed Multi-Color Vinyl and it had about a 20% water blend into the plastisol formulation.  These were the only two main plastisol lines until MP (Multiprint) came along followed by Genesis, and then ultimately the Epic line.
Rob Coleman | Vice President
Textile Business Unit | Nazdar SourceOne | sourceone.nazdar.com
(800) 677-4657 ext. 3708 | Cell (678) 230-4463
rcoleman@nazdar.com

Offline Rob Coleman

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Re: Wet-on-wet printing parameters
« Reply #5 on: October 17, 2016, 03:58:01 PM »
"Controlling under-base flash temps— Monitoring
the flash temperature for the under-base white
will help with the wet-on-wet printing. If the flash
unit approaches cure temps, the platens can
become too hot, which can thicken the inks and
build/dry on the back of the screen. Ideal pallet
temperature should be in the 180°–200° range
.
Build-up image blocking and color
loss will be the result."

Anyone run their boards that hot?

I thought that a bit hot myself.....  maybe someone from the Wilflex team will chime in.
Rob Coleman | Vice President
Textile Business Unit | Nazdar SourceOne | sourceone.nazdar.com
(800) 677-4657 ext. 3708 | Cell (678) 230-4463
rcoleman@nazdar.com

Offline bimmridder

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Re: Wet-on-wet printing parameters
« Reply #6 on: October 17, 2016, 04:03:40 PM »
Doubt it
Barth Gimble

Printing  (not well) for 35 years. Strong in licensed sports apparel. Plastisol printer. Located in Cedar Rapids, IA

Offline DannyGruninger

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Re: Wet-on-wet printing parameters
« Reply #7 on: October 17, 2016, 05:09:31 PM »
Anything over 140* on pallet temp and we start to see phase separation and buildup of our inks. Some colors worse then others but with all my testing 140* or even close to that and you will start to build regardless of how good your ink is. That seems like some mis leading info if you ask me


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Offline dirkdiggler

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Re: Wet-on-wet printing parameters
« Reply #8 on: October 17, 2016, 07:05:21 PM »
105-110 is perfect for us.  no hotter.
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Offline jsheridan

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Re: Wet-on-wet printing parameters
« Reply #9 on: October 17, 2016, 07:51:40 PM »
Rule of thumb if you can't touch the underside of your pallet for 3 seconds or longer it's too hot.
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Offline screenprintguy

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Re: Wet-on-wet printing parameters
« Reply #10 on: October 17, 2016, 08:00:21 PM »
105-110 is perfect for us.  no hotter.

BOOM!
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Offline ScreenPrinter123

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Re: Wet-on-wet printing parameters
« Reply #11 on: October 17, 2016, 10:51:02 PM »
105-110 is perfect for us.  no hotter.

Given the gel temp of ink how do you keep your pallets from climbing over 110?  Here in New Orleans I am thrilled to keep a 12/14 with 2 flashes in the 130s and often find ourselves around 150 even running both flashes at .6 seconds and at 60% power.  If we lower the flash time or power any more then the ink doesn't gel.

Offline Printficient

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Re: Wet-on-wet printing parameters
« Reply #12 on: October 18, 2016, 06:56:26 AM »
105-110 is perfect for us.  no hotter.

Given the gel temp of ink how do you keep your pallets from climbing over 110?  Here in New Orleans I am thrilled to keep a 12/14 with 2 flashes in the 130s and often find ourselves around 150 even running both flashes at .6 seconds and at 60% power.  If we lower the flash time or power any more then the ink doesn't gel.

By gel if you mean sticky to the touch then you are over flashing it.  Should feel like warm paper.
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Offline blue moon

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Re: Wet-on-wet printing parameters
« Reply #13 on: October 19, 2016, 12:55:12 PM »
some inks we used required more heat to get rid of the after flash tack. 180-200 would cook the ink for us, no question about it. I'd like to run our platens at 120, but that is not always the option. As mentioned, two flashes can be one of the reasons for more heat. We run two flashes maybe once or twice a month, so generally not a big issue.

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Offline BRGtshirts

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Re: Wet-on-wet printing parameters
« Reply #14 on: October 19, 2016, 01:09:15 PM »
Anything over 140* on pallet temp and we start to see phase separation and buildup of our inks. Some colors worse then others but with all my testing 140* or even close to that and you will start to build regardless of how good your ink is. That seems like some mis leading info if you ask me

Danny, may I ask: you're refering to buildup on the back of screens yeah? I've never heard the term 'phase separation' before so am curious... My printers often deal with buildup on high color jobs (thinking 6-8 colors including an underbase/flash/cooldown at the front). I always assumed the buildup was because excess print pressure and low tension screens... ongoing issues I battle... But we do print using hot flash temps, indexeing  from the flash at around ~150-160 sometimes. Again, I've considered this a function of having not the best UB white which held its tack too long. but maybe I'm looking at it from the wrong angle.