Author Topic: Manually printed / How many?  (Read 6974 times)

Offline Get Shirts

  • Hero Member
  • *****
  • Posts: 649
Manually printed / How many?
« on: April 24, 2016, 08:49:44 PM »
We're in the middle of a large-ish job (8k), 4 color / 2 sides.. And I started thinking about how grateful I am that I have my autos, how amazing technology is, yadda yadda.. And then I thought, how long would this take me on a manual?  A month?  Probably. 

At this point you couldn't pay me enough to do such a thing, but there was a time that I probably would have.

What's the largest job you guys ever printed manually?  I think I maxed out at 300 before I ended the insanity.


Sent from my iPhone using Tapatalk


Offline Prosperi-Tees

  • !!!
  • Gonzo Member
  • ******
  • Posts: 4297
  • Common Sense - Get Some
Re: Manually printed / How many?
« Reply #1 on: April 24, 2016, 09:08:50 PM »
I did 1000 pcs once one sided 2 colors...never again, well if I get my gauntlet fixed never again lol.
« Last Edit: April 24, 2016, 09:20:34 PM by Prosperi-Tees »

Offline Doug S

  • Gonzo Member
  • ******
  • Posts: 1483
Re: Manually printed / How many?
« Reply #2 on: April 24, 2016, 09:29:00 PM »
4350 here 5 colors 1 side.  I ordered an auto in the middle of that job.  Never again.
It's not a job if you love doing it.

Offline stitches4815

  • !!!
  • Hero Member
  • *****
  • Posts: 537
Re: Manually printed / How many?
« Reply #3 on: April 24, 2016, 10:40:31 PM »
1000, 2 sides, 3 colors each side.  That is when we decided to buy an auto.

Offline Maff

  • !!!
  • Sr. Member
  • ****
  • Posts: 380
Re: Manually printed / How many?
« Reply #4 on: April 24, 2016, 11:05:04 PM »
We are a manual shop. Last year we printed 1,000 navy shirts with a 4 color front and 6 color back. I think that took about 4 days with 2 people on press.

We've done larger orders than that, but not as many colors. We always team print with at least 2-3 guys on press and can actually bang through orders pretty quick for a manual situation.

But we are way overdue for an auto and have been planning to get one for a while now, along with a larger dryer and the rest of the peripherals.  But we first need to find a larger facility to accommodate the expansion... and finding that has been tough.

Offline 3Deep

  • !!!
  • Ludicrous Speed Member
  • *******
  • Posts: 5333
Re: Manually printed / How many?
« Reply #5 on: April 24, 2016, 11:40:55 PM »
Way back we printed like 3200 shirts on a 4/4 manual and you better believe I felt it all after we where done, I told my wife another job like this and it gets farmed out to an auto shop, glad to have our own auto and I still hate large jobs like that ;D
Life is like Kool-Aid, gotta add sugar/hardwork to make it sweet!!

Offline Racer Tees

  • Full Member
  • ***
  • Posts: 207
Re: Manually printed / How many?
« Reply #6 on: April 25, 2016, 01:32:33 AM »
1000 pieces.  5 colors.  2 sides.  7 days.  Never again.  Auto is on the purchase list.

Offline Get Shirts

  • Hero Member
  • *****
  • Posts: 649
Manually printed / How many?
« Reply #7 on: April 25, 2016, 07:26:43 AM »
Doug, how many flashes did those 4350 pieces require?

Offline Doug S

  • Gonzo Member
  • ******
  • Posts: 1483
Re: Manually printed / How many?
« Reply #8 on: April 25, 2016, 08:50:13 AM »
Doug, how many flashes did those 4350 pieces require?

I was lucky in 1 respect that they were white shirts with 4 cp and 1 spot black at the bottom but it still about killed me.
It's not a job if you love doing it.

Offline bimmridder

  • Gonzo Member
  • ******
  • Posts: 1889
Re: Manually printed / How many?
« Reply #9 on: April 25, 2016, 08:58:16 AM »
I remember YEARS ago we did some bicycling caps for RAGBRAI, 5 color print, three locations, 3 or four thousand pieces.Ugh
Barth Gimble

Printing  (not well) for 35 years. Strong in licensed sports apparel. Plastisol printer. Located in Cedar Rapids, IA

Offline GraphicDisorder

  • !!!
  • Ludicrous Speed Member
  • *******
  • Posts: 5872
  • Bottom Feeder
Re: Manually printed / How many?
« Reply #10 on: April 25, 2016, 09:07:41 AM »
We did 1500 in a day before 1 color ink single sided on a sport grey shirt, was a long day though. That was 2 people and we were in a basement at the time so we were dragging 4-5 boxes down print them take 4-5 up. Repeat.
Brandt | Graphic Disorder | www.GraphicDisorder.com
@GraphicDisorder - Instagram | Facebook | Twitter | Youtube

Offline jvanick

  • !!!
  • Gonzo Member
  • ******
  • Posts: 2477
Re: Manually printed / How many?
« Reply #11 on: April 25, 2016, 09:13:06 AM »
we went auto very early... the most we have ever printed manually was 250 1 color in a day.

I'm always impressed by manual printers that do 1000's of prints.

But very thankful and happy that we automated early on.

Offline tpitman

  • Gonzo Member
  • ******
  • Posts: 1059
Re: Manually printed / How many?
« Reply #12 on: April 25, 2016, 09:22:03 AM »
2100 in February. 2/2 with a flash between colors (white-print/flash/print/flash, then golden yellow). I've done this job for the last 7 or 8 years, although it was around 1700 before this year. I had access to an auto in Daytona, but to trade out my time and the driving made it not really any better. Last time I'm doing it, though.
Work is the curse of the drinking class . . .

Offline Sbrem

  • Ludicrous Speed Member
  • *******
  • Posts: 6057
Re: Manually printed / How many?
« Reply #13 on: April 25, 2016, 10:08:53 AM »
9000 2 color fronts, over a weekend with 2 manuals, one of them an original Harco joke machine...

Steve
I made a mistake once; I thought I was wrong about something; I wasn't

Offline whitewater

  • !!!
  • Gonzo Member
  • ******
  • Posts: 1841
Re: Manually printed / How many?
« Reply #14 on: April 25, 2016, 10:25:23 AM »
1300 - 5 color front - 3 color back - 1 color left sleeve - 1 color right sleeve - White shirts though. 2 people, we did both sleeves at same time..pretty muched sucked..