"He who marches out of step hears another drum." ~ Ken Kesey
last week I was printing a two color job, I printed about 40 shirts no issues, I pulled the squeegee and there it was a hole, it looked almost like a small burn hole. Maybe I will post picture. The very next order on the last shirt a hole along the edge of the image no sharp edges no anything. The only thing new is my dip tank but I could not see that causing an issue I am not leaving them in too long 3-4 min.
dumb question - you aren't smoking while printing are you? ashes make burn holes.maybe something in the ink, was it while printing the same color in both cases? I have had a bolt fall out of the chopper right into my ink -only to find it while putting ink back in the bucket. . .or junk on the pallet punching up through.I also like Wayne's solution. . .