Author Topic: Saati Direct Prep 2 split from Discharge Emulsion thread  (Read 4726 times)

Offline alan802

  • !!!
  • Gonzo Member
  • ******
  • Posts: 3535
  • I like to screen print
Saati Direct Prep 2 split from Discharge Emulsion thread
« on: March 19, 2015, 01:22:23 PM »
Eric, are you guys using the Saati Direct Prep 2 with the PHU?  Is anyone here using the direct prep product?
I would rather be exposed to the inconveniences attending too much liberty than to those attending too small a degree of it -T.J.
Those who expect to reap the blessings of freedom, must, like men, undergo the fatigues of supporting it -T.P.


Offline ericheartsu

  • Gonzo Member
  • ******
  • Posts: 3540
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #1 on: March 19, 2015, 01:32:45 PM »
Eric, are you guys using the Saati Direct Prep 2 with the PHU?  Is anyone here using the direct prep product?

not that i know of, it's just the PHU red, It's the same one Brandon uses!
Night Owls
Waterbased screen printing and promo products.
www.nightowlsprint.com 281.741.7285

Offline Frog

  • Administrator
  • Ludicrous Speed Member
  • *****
  • Posts: 13980
  • Docendo discimus
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #2 on: March 19, 2015, 01:42:49 PM »
Eric, are you guys using the Saati Direct Prep 2 with the PHU?  Is anyone here using the direct prep product?

This piqued my interest. Though not a new product, new to me. degreaser with a wetting agent, apparently to aid emulsion application.(specifically Photopolymer emulsion)

Thing is, they also market a version of this also containing an abrader. New mesh abraders have been put into disrepute by most experts as shown to cause more harm than benefit. I realize that this discussion is not about abraders, but since we all seem so interested in companies utilizing the most current tech and information, I worry a bit about those who appear to be behind the curve.
« Last Edit: March 19, 2015, 02:54:51 PM by Frog »
That rug really tied the room together, did it not?

Offline ZooCity

  • Gonzo Member
  • ******
  • Posts: 4914
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #3 on: March 19, 2015, 01:49:46 PM »
I used to use Ulano's "Magic Mesh Prep" with cap film, the wetting agent was helpful in that application for sure.  Never used a wetting agent rich mesh prep for direct emulsion.  We degrease with CCI's Envirowhatever degreaser.  I'm not picky about degreasers so long as they rinse 100% clean.  I think the term for that is that they are completely miscable with water?

Does a wetting agent really help with direct emulsion coating? 

Offline Frog

  • Administrator
  • Ludicrous Speed Member
  • *****
  • Posts: 13980
  • Docendo discimus
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #4 on: March 19, 2015, 01:55:45 PM »
This Saati stuff has been around a long time, and I'm surprised that it has never come up before.
This link is from 2005
http://www.saatiamericas.com/SaatiChem/pdfs/DataSheets/Mesh%20Prep%20&%20Blockouts/Direct%20Prep2%20DS.pdf
« Last Edit: March 19, 2015, 02:53:42 PM by Frog »
That rug really tied the room together, did it not?

Offline Colin

  • !!!
  • Gonzo Member
  • ******
  • Posts: 1610
  • Ink and Chemical Product Manager
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #5 on: March 19, 2015, 02:10:12 PM »
We used their Direct Prep before.  It will stain the crap out of your mesh if you end up using a dual cure emulsion on prepped screens.

Otherwise, using a Nuarc 3140 1k metal Halide bulb, I noticed no long term difference between using the prep and not.  Side note: For us anything over 1k prints with HSA/WB/Discharge we will bullet proof the screen for insurance.  Built into the price of printing.

We just tried out  - again - the Murakami Aquasol HV and it is not as good as the Saati PHU.  But it is soooooooo smooth.

I noticed that while the PHU has amazing resolution with a REALLLLLY wide exposure latitude, I still want to use a dual cure emulsion for all my sim-process level halftone work.  Primarily with 10% dots and lower.

Oh, I still hate that the emulsion will crack along the squeegee edges.... We will still run a strip of tape along that edge.

Over all:  Try the PHU, you will love it.
Been in the industry since 1996.  5+ years with QCM Inks.  Been a part of shops of all sizes and abilities both as a printer and as an Artist/separator.  I am now the Ink and Chemical Product Manager at Ryonet.

Offline alan802

  • !!!
  • Gonzo Member
  • ******
  • Posts: 3535
  • I like to screen print
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #6 on: March 19, 2015, 05:35:21 PM »
Ok, nevermind, here it is.  My bad. 
I would rather be exposed to the inconveniences attending too much liberty than to those attending too small a degree of it -T.J.
Those who expect to reap the blessings of freedom, must, like men, undergo the fatigues of supporting it -T.P.

Offline DannyGruninger

  • Gonzo Member
  • ******
  • Posts: 1220
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #7 on: March 19, 2015, 06:17:27 PM »
I don't have time to post info now but we go through stages of using it...... It def has it's advantages over not using it I will say though

Danny Gruninger
Denver Print House / Lakewood Colorado
https://www.instagram.com/denverprinthouse

Offline CSPGarrett

  • Full Member
  • ***
  • Posts: 123
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #8 on: March 19, 2015, 11:17:22 PM »
We currently use it (using up our last gallon now).  I can see the difference when coating with it and without it.  We are switching over to all Easiway product so we will be moving to their prep (screen perfect).

I think the cost is fine for the direct prep, it washes out quick and easy to see.  I would probably continue using it but am really going after easiway all across our shop from screen breakdown to press wash.
Real Quality Merchandising.  - Printing & Fulfillment Services.  Contract DTG & Screen Printing. www.customshirtprints.com

Offline sben763

  • Verified/Junior
  • **
  • Posts: 83
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #9 on: March 20, 2015, 12:06:58 AM »
Been using it since Saati Rep stopped by a demoed it about 6 months , beats any degreaser/screen prep I've tried. I have hard water and I see that it really helps with any hard water deposits.  I blow the excessive water with a shop vac and before would still have some small deposits.  Now non at all and since using seems like a 2/1 always results in a glistening coat.

Offline Frog

  • Administrator
  • Ludicrous Speed Member
  • *****
  • Posts: 13980
  • Docendo discimus
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #10 on: March 20, 2015, 01:18:17 AM »
Been using it since Saati Rep stopped by a demoed it about 6 months , beats any degreaser/screen prep I've tried. I have hard water and I see that it really helps with any hard water deposits.  I blow the excessive water with a shop vac and before would still have some small deposits.  Now non at all and since using seems like a 2/1 always results in a glistening coat.


interesting about the mention of hard water. I wonder if water conditions in general are a big factor on how much of an improvement this stuff provides.

btw, our water is not hard, and the home brew folks just a few miles away with harder water from a different utility, claim to hold an advantage.
Of course, for my fish tanks, our water is also almost perfect ph.
That rug really tied the room together, did it not?

Offline ZooCity

  • Gonzo Member
  • ******
  • Posts: 4914
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #11 on: March 20, 2015, 02:07:32 PM »
We filter our water now, both hot and cold which eliminates a lot of what a degreaser has to do I think but yeah, hard/soft water could really play into the need for something like this product. 

Anything that cleans the mesh more throughly, rinses cleaner and dries faster is a-ok by me.  I just think it would be kinda tough to side by side it with another degreaser, the differences would be so minute or hard to quantify. 

Offline jsheridan

  • !!!
  • Gonzo Member
  • ******
  • Posts: 2130
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #12 on: March 20, 2015, 04:21:14 PM »
Eric, are you guys using the Saati Direct Prep 2 with the PHU?  Is anyone here using the direct prep product?

I'm pretty sure we use that combo as well. We have great screens so..
Blacktop Graphics Screenprinting and Consulting Services

Offline GKitson

  • Hero Member
  • *****
  • Posts: 720
  • Just another t-shirt guy
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #13 on: March 20, 2015, 04:33:44 PM »
VERY noticeable difference when coating PHU with or without the direct prep.

I will get busted for the use of this term but the PHU coats much 'smoother' with the direct prep than without.  Oooh shiney,  so pretty.......

No experience with other than SAATI emulsion, we are hooked on the PHU.

~Kitson
Greg Kitson
Mind's Eye Graphics Inc.
260-724-2050

Offline Frog

  • Administrator
  • Ludicrous Speed Member
  • *****
  • Posts: 13980
  • Docendo discimus
Re: Saati Direct Prep 2 split from Discharge Emulsion thread
« Reply #14 on: March 20, 2015, 05:02:39 PM »
Any explanation why it is said to aid coating with photopolymer emulsions but not diazo?
That rug really tied the room together, did it not?