smoother prints on tri blends (when printing by hand)

[ericheartsu]

We are printing a ton of tri blend garments for a big client, and it's all small qty. So we are doing them by hand. I'm wondering if there is a better way to get the prints smoother? Our current prints look fantastic, but they feel a little rough.

Right now i'm using ICC poly white, and a 160 mesh, and hitting with a p/f/p. It's not my preferred method, but we have 25 designs to print like this, with only 12pcs each. We are using an IR Panel flash, and i'm wondering if they are being cooked to long, and that could be causing the issue?

Conversely, if we switch to a DC base (this is being spun off the other topic), is using a 70 clear/30 white base going to give us a print that is just as bold?

[jonbravado]

I've noticed it's harder to get a smooth print on tri-blends for some reason (waiting for a pro to chime in as to why) - a roller squeegie would probably help smooth down the fibers.

do you have a heat press?  it's amazing what one of those can do to a rough print.  Especially if it's a low qty run.

good luck!  I'm interested to see what folks say as well.

[T Shirt Farmer]

We get them fairly flat with roller... double stroke base helps... we have a few retail clients for them we offer a quick heat press that makes them perfect for $1.00 ea and then give them a once over with the steam wand making them retail ready. If at all possible use water base ink.

Good luck!