Author Topic: LED exposure times (SPLIT from Anatol LED)  (Read 1947 times)

Offline Shanarchy

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LED exposure times (SPLIT from Anatol LED)
« on: August 06, 2014, 04:27:09 PM »
Question about exposure times:

I use Ulano EZ Film capillary film
http://www.sourceoneonline.com/item.asp?categoryID=4&sectionID=27&subSectionID=134&subSection2ID=0&subSection3ID=0&attrCatID=0&attrIDs=0&catID=134&catTab=sub_section&productID=2475

What should I expect for exposure time with a LED unit?


Offline 244

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #1 on: August 06, 2014, 05:16:46 PM »
Question about exposure times:

I use Ulano EZ Film capillary film
http://www.sourceoneonline.com/item.asp?categoryID=4&sectionID=27&subSectionID=134&subSection2ID=0&subSection3ID=0&attrCatID=0&attrIDs=0&catID=134&catTab=sub_section&productID=2475

What should I expect for exposure time with a LED unit?
On the Starlight I would guess around 20 seconds.
Rich Hoffman

Offline Anatolhelp

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #2 on: August 06, 2014, 06:18:46 PM »
Question about exposure times:

I use Ulano EZ Film capillary film
http://www.sourceoneonline.com/item.asp?categoryID=4&sectionID=27&subSectionID=134&subSection2ID=0&subSection3ID=0&attrCatID=0&attrIDs=0&catID=134&catTab=sub_section&productID=2475

What should I expect for exposure time with a LED unit?


We are doing a second round of testing as we speak.....I should have round two results tomorrow.  Round one results were at 18.5 seconds.   But I am not going to tell you that this is the final times.
I would rather not guess!



Offline Shanarchy

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #3 on: August 06, 2014, 07:31:12 PM »
Thank you very much Rich and Terry!

I know results vary depending on white or dyed mesh and waterproof/non-wp film, but this gives me a very good ballpark area of where I can expect to be.

An led unit is definitely on my wish list.

Offline Dottonedan

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #4 on: August 07, 2014, 12:43:50 AM »
For exposure times, one can't say that the times are going to be exactly the same for everyone that uses the same emulsion or carrier device with cap film like this one. I assume that they provide a variety of thicknesses.

There are other factors in play as well. For example, some manually coat 1:1 (on all mesh) while others coat different amounts of times for each different mesh size. A company can't say that their exposure times will be exactly X time because of the variables such as being hand coated, can be much different in emulsion thickness from one shop to the next. A 1:1 coated using the sharp edge will be different than a 1:1 coated with the round edge. Bob may hand coat faster and heavier than Sally.

Toss that in with those who coat a 110 mesh 1:1 and others do 1:2 and then some 2:2 and 2:3.  All one can do is give a good approximate answer based on test and more accurately, would be to provide averages.


Capillary film or products like this kind mentioned will take out a variable of thickness assuming you are comparing the exact same mesh threads/% open area and emulsion thickness. I see they also suggest that this can be used with manual emulsion application as well.
« Last Edit: August 07, 2014, 12:46:43 AM by Dottonedan »
Artist & high end separator, Owner of The Vinyl Hub, Owner of Dot-Tone-Designs, Past M&R Digital tech installer for I-Image machines. Over 35 yrs in the apparel industry. e-mail art@designsbydottone.com

Offline IntegrityShirts

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #5 on: August 07, 2014, 10:38:45 AM »
For exposure times, one can't say that the times are going to be exactly the same for everyone that uses the same emulsion or carrier device with cap film like this one. I assume that they provide a variety of thicknesses.

There are other factors in play as well. For example, some manually coat 1:1 (on all mesh) while others coat different amounts of times for each different mesh size. A company can't say that their exposure times will be exactly X time because of the variables such as being hand coated, can be much different in emulsion thickness from one shop to the next. A 1:1 coated using the sharp edge will be different than a 1:1 coated with the round edge. Bob may hand coat faster and heavier than Sally.

Toss that in with those who coat a 110 mesh 1:1 and others do 1:2 and then some 2:2 and 2:3.  All one can do is give a good approximate answer based on test and more accurately, would be to provide averages.


Capillary film or products like this kind mentioned will take out a variable of thickness assuming you are comparing the exact same mesh threads/% open area and emulsion thickness. I see they also suggest that this can be used with manual emulsion application as well.

Agree to all of this. If we want to get really scientific with it, we need to know what mesh brand and color was used for testing, so we know how thick it is to begin with. Then telling the coating method in addition to an EOM value, and THEN how long it took to reach full exposure all the way through. And of course emulsion type.

Offline 244

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #6 on: August 07, 2014, 11:02:36 AM »
For exposure times, one can't say that the times are going to be exactly the same for everyone that uses the same emulsion or carrier device with cap film like this one. I assume that they provide a variety of thicknesses.

There are other factors in play as well. For example, some manually coat 1:1 (on all mesh) while others coat different amounts of times for each different mesh size. A company can't say that their exposure times will be exactly X time because of the variables such as being hand coated, can be much different in emulsion thickness from one shop to the next. A 1:1 coated using the sharp edge will be different than a 1:1 coated with the round edge. Bob may hand coat faster and heavier than Sally.

Toss that in with those who coat a 110 mesh 1:1 and others do 1:2 and then some 2:2 and 2:3.  All one can do is give a good approximate answer based on test and more accurately, would be to provide averages.


Capillary film or products like this kind mentioned will take out a variable of thickness assuming you are comparing the exact same mesh threads/% open area and emulsion thickness. I see they also suggest that this can be used with manual emulsion application as well.

Agree to all of this. If we want to get really scientific with it, we need to know what mesh brand and color was used for testing, so we know how thick it is to begin with. Then telling the coating method in addition to an EOM value, and THEN how long it took to reach full exposure all the way through. And of course emulsion type.
Here at M&R we have tested literally hundreds of emulsions, thicknesses, various mesh counts and colors. We have the information available to our customers as needed. Lon Winters also was here for two weeks in the beginning of the project and he alone probably did over 500 different variations. As an independent he can vouch for the information.
Rich Hoffman

Offline 3Deep

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #7 on: August 07, 2014, 12:02:47 PM »
Here at M&R we have tested literally hundreds of emulsions, thicknesses, various mesh counts and colors. We have the information available to our customers as needed. Lon Winters also was here for two weeks in the beginning of the project and he alone probably did over 500 different variations. As an independent he can vouch for the information.

Rich you sound like the Jones 8)...Lon is a top dog read his articles all the time

darryl
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Offline jvanick

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #8 on: August 07, 2014, 12:08:40 PM »
Just to compare numbers...

Starlight 2331

SP1400, 156 - white mesh, 2wet over 2wet, round edge scoop coater.
28% relative humidity in the drying room.  screen dried for 24 hours. 82 degrees F.

I'm at 38 seconds for what seems to be a perfect burn.

Offline blue moon

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #9 on: August 07, 2014, 12:13:09 PM »
I will add the Vastex times for the version we tested, 13 sec on everything from 110-330. Aquasol HV, 2+1 with dull side. 25-30% humidity.

pierre
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Offline dirkdiggler

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #10 on: August 07, 2014, 03:26:57 PM »
Just to compare numbers...

Starlight 2331

SP1400, 156 - white mesh, 2wet over 2wet, round edge scoop coater.
28% relative humidity in the drying room.  screen dried for 24 hours. 82 degrees F.

I'm at 38 seconds for what seems to be a perfect burn.

Cant believe you just posted this, I am doing this exact test tomorrow, you just saved me some time.  Does that hold up to discharge?
If he gets up, we'll all get up, IT'LL BE ANARCHY!-John Bender

Offline dirkdiggler

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #11 on: August 07, 2014, 03:27:41 PM »
Also, I don't have glass, guess I will be quicker.
If he gets up, we'll all get up, IT'LL BE ANARCHY!-John Bender

Offline jvanick

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #12 on: August 07, 2014, 03:38:50 PM »
I've got glass... would think you'll save some seconds off....

we don't do a lot of long run discharge...

but I can say that it held up just fine to 500 pcs last week with Rutland White Plus....

-- and the screen was still nice and strong when cleaning it off after the print run.

so I have no doubt that it would have held up longer if needed.

Offline dirkdiggler

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #13 on: August 07, 2014, 05:05:27 PM »
I've got glass... would think you'll save some seconds off....

we don't do a lot of long run discharge...

but I can say that it held up just fine to 500 pcs last week with Rutland White Plus....

-- and the screen was still nice and strong when cleaning it off after the print run.

so I have no doubt that it would have held up longer if needed.

awesome news, thanks for that.
If he gets up, we'll all get up, IT'LL BE ANARCHY!-John Bender

Offline dirkdiggler

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Re: LED exposure times (SPLIT from Anatol LED)
« Reply #14 on: August 07, 2014, 05:08:37 PM »
I've got glass... would think you'll save some seconds off....

we don't do a lot of long run discharge...

but I can say that it held up just fine to 500 pcs last week with Rutland White Plus....

-- and the screen was still nice and strong when cleaning it off after the print run.

so I have no doubt that it would have held up longer if needed.

with or without hardener?
If he gets up, we'll all get up, IT'LL BE ANARCHY!-John Bender